Mts Acumen Electrodynamic Test System Load Frame User Bedienungsanleitung

MTS Acumen™ Electrodynamic Test SystemLoad Frame User Guide100-265-568 B be certain.

Warning:Warning notices indicate the presence of a hazard with a medium level of risk which, if ignored,can result in death, severe personal injury, o

Hypertext linksThe electronic document has many hypertext links displayed in a blue font. All blue words in the body text,along with all contents entr

SafetyTopics:•General Safety Practices...

General Safety PracticesThis section provides information about safety issues that pertain to electrodynamic systems in general.These issues include s

• Facility variables (facility variables include the structure, atmosphere, and utilities)• Unauthorized customer modifications to the equipment• Oper

they require. If any control function or operating adjustment is not clear, review the applicable informationuntil you understand it thoroughly.Have f

Protect hoses and cablesProtect electrical cables from excessive temperatures that can cause the cables to harden and eventuallyfail. Ensure that all

Wear appropriate personal protection equipment (gloves, boots, suits, respirators) whenever you work withfluids, chemicals, or powders that can irrita

Contain small leaksDo not use your fingers or hands to stop small leaks in pneumatic hoses. Substantial pressures can build up,especially if the hole

© 2014 MTS Systems Corporation. All rights reserved.Original Instructions (English): 100-265-568 B—January 2014Trademark InformationMTS, be certain.,

Crush Zone of an MTS Acumen SystemWarning:Applying power can result in sudden actuator motion.A moving actuator can injure anyone in its path.Always c

Crosshead Emergency OperationThe load frame has a manual lift actuation feature. It consists of manual method to turn the lift drive systemif the load

Location of Hex Bolt on Bottom of CrossheadTo adjust the crosshead manually:1. Turn the left and right crosshead locks into the fully unlocked positio

DescriptionItemNo user-serviceable parts.4Disconnect power before service.5Electrical shock hazard.6Electrical shock timer; value indicates number of

IntroductionTopics:•Purpose ...

PurposeThe purpose of this manual is to help you understand your load frame, its capabilities, and operatingrequirements. This manual provides informa

Two-Column Load FrameTwo-Column Load Frame DescriptionDescriptionItemActuator and power electronics (behind hood).1Columns on which the crosshead move

DescriptionItemSystem is in service mode. To move the system out of servicemode, slide the Service Mode switch on the upper back ofRed or White (Flash

DescriptionItemautomatically turned off in order to prevent damage tothe system.Load Frame DimensionsNote:Specifications subject to change without not

ContentsTechnical Support 5How to Get Technical Support...

Load Frame SpecificationsMTS Acumen 3MTS Acumen 1DescriptionDimension26 mm (1.02 in)26 mm (1.02 in)Minimum test space height1A819 mm (32.24 in)603 mm

Electrical connections must be made by qualified personnel and conform to local codes and regulations.Local electrical codes supersede any information

Note:The specifications above are for 25°C (75°F) ambient temperature.MTS Acumen Noise LevelNote:Specifications subject to change without notice.Noise

InstallationTopics:•Frame Location and Ventilation...

Frame Location and VentilationTo ensure proper ventilation, locate the load frame approximately 300 mm (12 inches) from adjacent wallsand equipment. A

Interlock LogicDescriptionItemD9S1D9P2(Safety A+)3(Safety B+)4Custom Test Area Enclosure Switch5(Safety B)6(Safety A)7Test Area Enclosure8MTS Acumen F

Note:Local electrical codes supercede any information found here.Customers should use the power cord kit supplied by MTS for connecting electrical pow

Electrical DisconnectEnsure that there is access and adequate room behind the frame to allow electrical disconnection of thepower cord. Disconnect the

NameItem494.26 Position 25494.27 Position 16494.27 Frame Status7Grips8D/A Act. Cmd.9J23 Prog. Status10J29 Frame Interlocks11Frame Control12494.47 Fram

SignalPinFB+4FB-5No Contact6Shield7TEDS data8No Contact9EXS+10No Contact11RCAL1 (FBR+)12RCAL2 (FBR-)13TEDS ground14EXS-15Remote E-Stop (D15S)SignalPin

Grounding Information...38Connector Pinouts

SignalPinESTOPA_OUT+14No Contact15Note:If E-STOP_OUT is not used, pins 3 and 4 must be jumpered together.Accelerometer (D9S)SignalPinFB+1FB-2No Contac

System Load Cell MountingThe System Load Cell has two mounting configurations. One option is the top mount configuration, in whichthe System Load Cell

Accessory Mounting DimensionsYou can attach numerous testing accessories and fixtures to the load frame for specialized tests. The followingfigures sh

DimensionItemLoadcell Fixture MountingBBaseplate Fixture MountingCActuator Fixture Mounting DimensionsThis section provides dimensions for mounting fi

DimensionItemM6 X 1.0 mm -6H 11.98 mm deep (0.472 deep) Four placesJ31.41 mm (1.237 in) Two placesK62.86 mm (2.475 in) Two placesLLoadcell Fixture Mou

DimensionItem32.25 mm +0.000 mm -0.0254 mm (1.270 in +0.000 -0.001 in)KBaseplate Fixture Mounting DimensionsThis section provides dimensions for mount

DimensionItem31.41 mm (1.237 in) Two placesH62.86 mm (2.475 in) Two placesIM 6X 1.0 mm -6H 11.98 mm deep (0.472 in deep) Four placesJ31.41 mm (1.237 i

DimensionItem70.0 mm (2.756 in) Two placesF140.0 mm (5.51 in)G70.0 mm (2.756 in)H116.0 mm (4.57 in)I153.1 mm (6.03 in)J325.1 mm (12.80 in)K431.8 mm (1

DimensionItem64.7 mm (2.55 in) Two placesD24.1 mm (0.95 in) TypicalE88.9 mm (3.5 in) Two placesF203.2 mm (8.00 in)G101.6 mm (4.00 in)H179.0 mm (7.05 i

DimensionItem9.017 mm (0.355 in)B16.51 mm (0.650 in)C14.986 mm (0.590 in)D7.493 mm (0.295 in)ER 0.9906 mm (R.039 in)FR 0.6096 mm (R.024 in)G0.012 x 45

Technical SupportHow to Get Technical SupportStart with your manualsThe manuals supplied by MTS provide most of the information you need to use and ma

DimensionItem8.001 mm (0.315 in)D10.0076 mm (0.394 in)E5.9944 mm (0.236 in)F13.9954 mm (0.551 in)G7.0104 mm (0.276 in)H0.015 x 45° TypicalI3.9878 mm (

OperationTopics:•Operation...

OperationThis section describes the actions performed during normal, day-to-day operation of the MTS Acumen frame.For information on using the MTS Acu

Load Frame Power SwitchNote:In case of emergency, power can also be removed from the frame or controller by removing thedetachable power cord.Emergenc

Optional Remote Emergency Stop ButtonFrame-Mounted Status LightThe frame mounted status light allows you to view system status at a glance. This statu

DescriptionLED ColorAC power to the frame is off.Unlit - SolidInterlocked.Red - SolidService mode. Contact MTS Technical Support.Red / White - Flashin

PrecautionsKeep clear of any mechanical linkage that moves within a closed area. If the linkage should move (when thesystem starts or due to mechanica

Frame-Mounted ControlThe frame-mounted control can be attached to the left or right side of the frame. It provides controls to helpyou mount fixtures,

Frame-Mounted Control DescriptionDescriptionControlsSectionDisplay and display controlsA1  Display. Shows four lines. There is a screenfor Manual Com

DescriptionControlsSectionImportant:When you press this button, all limits areoverridden.6  High-Speed Prohibit button. Press to put thesystem in Hig

When you have more than one MTS system, the system job number identifies your system. You can findyour job number in your order paperwork.Example syst

DescriptionControlsSectionrelease control from the frame-mounted controlto MTS TestSuite software.Crosshead manual lock indicators andcrosshead positi

MaintenanceTopics:•Routine Maintenance Overview Checklist...

Routine Maintenance Overview ChecklistImportant:There are no customer serviceable components on the MTS Acumen frames. Maintenance consistsof keeping

AnnuallyMonthlyDailyCalendar Time Using 8 Hours RunningTime Rate per DayMTSCheck Anti-Rotate MechanismMTSCheck For Excessive ContaminationElectricalMT

AnnuallyMonthlyDailyCalendar Time Using 8 Hours RunningTime Rate per DayMTSVerify Load Frame Protection LimitsCorrect And EnabledWarning:Be careful no

Note:MTS offers annual maintenance and calibration plans. Contact your sales representative for moreinformation.MTS Acumen™ Electrodynamic Test System

DecommissioningTopics:•Decommissioning...

DecommissioningThe decommissioning process is performed when the system is going to be moved or taken out of service.Disassembly is required when perf

DeclarationsTopics:•DOC...

If You Contact MTS by PhoneA Call Center agent registers your call before connecting you with a technical support specialist. The agentasks you for yo

DOC70 MTS Acumen™ Electrodynamic Test SystemDeclarations

MTS Acumen™ Electrodynamic Test System 71Declarations

100-265-568 B

After you callMTS logs and tracks all calls to ensure that you receive assistance for your problem or request. If you havequestions about the status o

PrefaceBefore You BeginSafety first!Before you use your MTS product or system, read and understand the safety information provided with yoursystem. Im