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Inhaltsverzeichnis

Seite 1 - MTS TestSuite

MTS TestSuiteFatigue Templates User Guide100-256-292 D be certain.

Seite 2

Know your site number and system numberThe site number contains your company number and identifies your equipment type (such as material testingor sim

Seite 3 - Contents

10.4.0 Analyze Data10.4.1.0 Strain ViewThe template is preconfigured with an analysis definition that conforms to the analysis portion of the ASTMstan

Seite 4

• Unit• Modified• Original Value• Dimension• Array• CalculationModified values do not replace, change, or remove original test results data.Channels b

Seite 5

• Loading Unloading chart shows traces of the stress in relation to strain with markers to indicate the loadingand unloading start and end.• Stress vs

Seite 6

11.0 ASTM Trapezoidal StrainElevated Temperature TemplateTopics:•Set Up the Test...

Seite 7

11.1.0 Set Up the Test11.1.1.0 ASTM Trapezoidal Strain Elevated Temperature TemplateThe ASTM Trapezoidal Strain Elevated Temperature template is based

Seite 8

The new test is automatically created and assigned a default name.You can change the name andenter comments about the new test by clicking the Edit bu

Seite 9 - 1.0 Technical Support

DescriptionParameterSpecify the length on the specimen that has thereduced cross-sectional area.Extensometer GageLength (L)Extensometer Gage Length is

Seite 10

11.2.2.0 Strain Test ParametersStrain test parameters are entries you make to control the strain test. For tests that use a sine wave command,strain t

Seite 11

DescriptionItemSets the amount of change that must occur in themaximum load between saves to disk.Load StorageChangeSets the value of N, which is the

Seite 12

Calibration overviewThe calibration process coordinates the interaction between the transducer, a DC conditioning circuit, and acable. Calibration of

Seite 13 - 2.0 Preface

• Keyboard enhancers• Print spoolers• Messaging applications1.3.0 If You Contact MTS by PhoneA Call Center agent registers your call before connecting

Seite 14

4. A window appears with the Modulus Check Result.• Click Accept to accept the result.• Click Reject to discard the result.• Click Measure Modulus to

Seite 15 - MTS TestSuite 15

• Peak-valley deviationNon-controlling failure threshold (%)For tests run in strain control, you define a percentage of stable load amplitude to use f

Seite 16

11.2.13.0 Ramp to Start TemperatureThe Ramp to Start Temperature button prompts you to confirm the ramp to start temperature. Click Yes tostart the ra

Seite 17 - 3.0 Overview

displacement for failure detection. When the stability reference cycle is reached, the test compares the peakdisplacements to this cycle to determine

Seite 18 - 3.1.0 Template Overview

11.2.18.0 Test CompletionWhen the test is complete, the test stops and you can run the reports. A variety of reporting options satisfythe standard rep

Seite 19 - 3.1.2.0 Fatigue Templates

Inelastic Strain Minimum-Maximum TableThe Inelastic Strain Min Max table contains the measured and calculated minimum and maximum inelasticstrain valu

Seite 20

Channels by Time TableThe Channels by Time table lists all data points collected in arrays during Data Acquisition activities. Clickthe drop-down butt

Seite 21 - 3.2.1.0 Importing Legacy Data

DescriptionChart TypeShows traces of the stress in relation to strain with markers to indicatethe loading and unloading start and end.Loading Unloadin

Seite 23 - 4.0 Test Setup

IndexAASTMD3479/D 3479M-96 (2007) 19E-466-07 19E-606-04 20Cchannel limited channel (CLC) control mode 24controller station 24cycle deviation factors 5

Seite 24 - 4.3.0 Enable Manual Control

• Write down any specific instructions.After you callMTS logs and tracks all calls to ensure that you receive assistance for your problem or request.

Seite 25 - 4.4.0 Install Specimen

template (continued)legacy 21Legacy HCF - Displacement 19low-cycle fatigue 28, 40, 104Low-Cycle Fatigue 19transition test 66Transition Test 20transiti

Seite 28 - 5.1.0 Set Up the Test

2.0 Preface2.1.0 Before You BeginSafety first!Before you use your MTS product or system, read and understand the safety information provided with your

Seite 29

CAUTION:Caution notices indicate the presence of a hazard with a low level of risk which, ifignored, could cause moderate or minor personal injury or

Seite 30 - 5.2.0 Define Test Parameters

Hypertext linksThe electronic document has many hypertext links displayed in a blue font. All blue words in the body text,along with all contents entr

Seite 32

3.0 OverviewTopics:•Template Overview...

Seite 33 - 5.3.0 Run the Test

3.1.0 Template Overview3.1.1.0 TemplatesTemplates eliminate the need to re-create existing information and provide an easy way to run standard tests.T

Seite 34 - 5.3.3.0 Strain Test

Note:Do not rename, move, or change the contents of the Projects or Templates folders outside ofthe MTS TestSuite applications. To rename an open proj

Seite 35 - 5.4.0 View Test Results

© 2013 MTS Systems Corporation. All rights reserved.Trademark InformationMTS, FlexTest, RPC, and TestWare are registered trademarks and MTS Acumen, MT

Seite 36 - 5.5.0 Analyze Data

Transition TestThe following templates are available for Transition tests and analysis:Transition Test TemplatesDescriptionTemplateThis template compl

Seite 37

3.2.0 Legacy Template Overview3.2.1.0 Importing Legacy DataImport Legacy Data provides support in MTS TestSuite for data archived from previous softwa

Seite 38 - 5.5.2.0 Analyze the Test Runs

DescriptionItemThe extension indicates the type of test, such as E1820, FCG, or KIC.ExtensionImport processYou can import legacy data in the Multipurp

Seite 39

4.0 Test SetupTopics:•Open the Controller Station...

Seite 40 - 6.1.0 Set Up the Test

4.1.0 Open the Controller StationTo open the controller station:1. Start the Station Manager application.2. In the Open Station window, select a a con

Seite 41

Warning:Applying hydraulics can result in sudden actuator motion.A moving actuator can injure anyone in its path.Always clear the actuator area before

Seite 42 - 6.2.0 Define Test Parameters

4.5.0 Disable Manual ControlTo disable manual control of the Station Manager controller:1. In the Station Manager application, click Manual Command bu

Seite 43

5.0 ASTM Low-Cycle Fatigue (LCF)Strain TemplateTopics:•Set Up the Test...

Seite 44

5.1.0 Set Up the Test5.1.1.0 ASTM Low-Cycle Fatigue (LCF) Strain TemplateThe Low-Cycle Strain template applies a small number of high-amplitude cyclic

Seite 45 - 6.3.0 Run the Test

b) Select a specimen from the Select a Specimen window and then click OK.To create a new specimen click Add a new item.c) Review the variables in the

Seite 46

Contents1.0 Technical Support 91.1.0 How to Get Technical Support...

Seite 47

DescriptionParameterThe value you specify here represents the slopevalue of the material’s stress-strain curve in theelastic deformation region.Elasti

Seite 48 - 6.3.9.0 Strain Test

DescriptionItemSpecify a percentage that is used to calculate thestable load range and crack initiation.Crack InitiationChangeSpecify a percentage tha

Seite 49 - 6.5.0 Analyze Data

5.2.4.0 Extensometer CalibrationExtensometer verificationExtensometer calibration ensures accurate data collection.You should verify the extensometer

Seite 50

The Strain Full Scale window appears.6. You may want to set this value to 0.1 and click OK.The Extensometer Verification Prompt window appears.7. Clic

Seite 51

Cycle 0 (zero)The application collects data for each complete cycle. A cycle starts at mean level and ends at mean level.In most cases, mean level is

Seite 52 - 6.5.2.0 Analyze the Test Runs

1. Click Strain Test.The MTS TestSuite Custom Message window appears with the message: Validate test parameter onruntime display. Click Run Test to st

Seite 53 - Load Test Template

5.4.1.0 Fatigue Test ResultsThe Test Results show the following information about the test run:• Variable Summary shows all the parameters and their l

Seite 54 - 7.1.0 Set Up the Test

• Strain• DisplacementCycle Variables TableThe Cycle Variables table contains information about cycle variables. If the value is modified during analy

Seite 55

Summary Data TableThe Summary Data table provides the final values of the variables defined in the Variable Editor.You canchange one or more values in

Seite 56 - 7.2.0 Run the Test

6.0 ASTM Low-Cycle Fatigue (LCF)Elevated Temperature TemplateTopics:•Set Up the Test...

Seite 57

5.3.1.0 Measure Modulus...335.3.2.0 Strain-Con

Seite 58

6.1.0 Set Up the Test6.1.1.0 ASTM Low-Cycle Fatigue (LCF) Strain TemplateThe Low-Cycle Strain template applies a small number of high-amplitude cyclic

Seite 59 - 7.2.7.0 Measure Modulus

b) Select a specimen from the Select a Specimen window and then click OK.To create a new specimen click Add a new item.c) Review the variables in the

Seite 60 - 7.3.0 View Test Results

DescriptionParameterThe value you specify here represents the slopevalue of the material’s stress-strain curve in theelastic deformation region.Elasti

Seite 61 - 7.4.0 Analyze Data

• Cycle frequencyThe application checks the values you enter to make sure they are within the system capabilities.6.2.3.0 Strain Termination Parameter

Seite 62 - 7.4.2.0 Analyze the Test Runs

DescriptionItemSets the number of cycles of time data per decadebased on a logarithm to save to disk.Time Cycles PerLog DecadeStoredSets the number of

Seite 63

6.2.6.0 Verify the ExtensometerTo verify the extensometer in the LCFS test:1. Click Extensometer Verification in the Low-Cycle Fatigue Strain test.A m

Seite 64

The MTS TestSuite Input Parameters window prompts you to enter a load value to ramp to for a moduluscheck.2. Enter a load value and click OK.3. Click

Seite 65 - 8.0 Transition Test Template

6.3.7.0 Ramp to Start TemperatureThe Ramp to Start Temperature button prompts you to confirm the ramp to start temperature. Click Yes tostart the ramp

Seite 66 - 8.1.0 Set Up the Test

displacement for failure detection. When the stability reference cycle is reached, the test compares the peakdisplacements to this cycle to determine

Seite 67

6.3.12.0 Test CompletionWhen the test is complete, the test stops and you can run the reports. A variety of reporting options satisfythe standard repo

Seite 68 - 8.2.0 Run the Test

7.0 ASTM High-Cycle Fatigue (HCF) Load Test Template 537.1.0 Set Up the Test...

Seite 69

Inelastic Strain Minimum-Maximum TableThe Inelastic Strain Min Max table contains the measured and calculated minimum and maximum inelasticstrain valu

Seite 70 - 8.2.6.0 Load Test Parameters

Channels by Time TableThe Channels by Time table lists all data points collected in arrays during Data Acquisition activities. Clickthe drop-down butt

Seite 71

DescriptionChart TypeShows traces of the stress in relation to strain with markers to indicatethe loading and unloading start and end.Loading Unloadin

Seite 72 - 8.2.11.0 Strain Test

7.0 ASTM High-Cycle Fatigue (HCF)Load Test TemplateTopics:•Set Up the Test...

Seite 73 - 8.3.0 View Test Results

7.1.0 Set Up the Test7.1.1.0 High-Cycle Fatigue Load Test TemplateThe High-Cycle Fatigue (HCF) Load Test performs a load-control test sequence to iden

Seite 74 - 8.4.0 Analyze Data

1. Create a new test from a template.a) Click File > New > Test from Template.b) In the Create from Existing Test window, select a test.c) Click

Seite 75

DescriptionParameterSpecify the thickness of the reducedcross-sectional area on the specimen.Thickness -RectangularSpecimensThickness is a specimen va

Seite 76 - 8.4.2.0 Analyze the Test Runs

7.2.2.0 Load Termination ParametersLoad Termination ParametersDescriptionItemSpecify a number of cycles for the maximum lengthof the test.Total Cycles

Seite 77 - Temperature Template

DescriptionItemexample, if this parameter is 100, data is saved todisk every 100 cycles.Sets the number of cycles to save to disk at thebeginning of t

Seite 78 - 9.1.0 Set Up the Test

First, a specific output of the conditioner is adjusted to a specific displacement of the transducer. This isperformed by adjusting the excitation vol

Seite 79

8.2.13.0 Load Test...738.2.14.0 Cre

Seite 80 - 9.2.0 Run the Test

7.2.8.0 Load Test1. Click Load Test.The MTS TestSuite Custom Message window appears with the message: Validate test parameter onruntime display. Click

Seite 81 - 9.2.4.0 Transition Parameters

• History shows minimum-maximum or peak-valley cycle data in relation to time or an index, such as adata group, data point, or cycle number. The Y-axi

Seite 82 - 9.2.6.0 Load Test

• Dimension• Array• CalculationModified values do not replace, change, or remove original test results data.Channels by Time TableThe Channels by Time

Seite 83

• Open the test in the Multipurpose Elite application and on the Tools menu, click Fatigue Analyzer orFracture Analyzer.The selected Analyzer applicat

Seite 85 - 9.2.16.0 Strain Test

8.0 Transition Test TemplateTopics:•Set Up the Test...

Seite 86 - 9.2.18.0 Load Test

8.1.0 Set Up the Test8.1.1.0 Transition Test Template OverviewThe Transition Test template provides procedural steps that allow you to perform a low-c

Seite 87 - 9.4.0 Analyze Data

DescriptionParameterSpecify the outer diameter of the reducedcross-sectional area on the specimen.Outer Diameter -Hollow RoundSpecimensOuter Diameter

Seite 88

8.2.0 Run the Test8.2.1.0 Strain Test ParametersStrain test parameters are entries you make to control the strain test. For tests that use a sine wave

Seite 89

8.2.3.0 Data Storage ParametersData Storage Parameters PropertiesDescriptionItemSets the number of cycles to save to disk at the endof the test or whe

Seite 90 - 9.4.2.0 Analyze the Test Runs

10.0 ASTM Trapezoidal Strain Template 9110.1.0 Set Up the Test...

Seite 91 - Template

DescriptionItemSpecify a percentage that is used to calculate thestable strain range and crack initiation.Crack InitiationChangeSpecify a percentage t

Seite 92 - 10.1.0 Set Up the Test

8.2.7.0 Extensometer CalibrationExtensometer verificationExtensometer calibration ensures accurate data collection.You should verify the extensometer

Seite 93

The Strain Full Scale window appears.6. You may want to set this value to 0.1 and click OK.The Extensometer Verification Prompt window appears.7. Clic

Seite 94 - 10.2.0 Run the Test

8.2.12.0 Reattach ExtensometerIf the test stops and you want to resume it, you must reattach the extensometer. On the main menu, clickReattach Extenso

Seite 95

2. Click Results.3. Click on the different tabs to view different types of results.8.3.1.0 Fatigue Test ResultsThe Test Results show the following inf

Seite 96

• Load• Stress• Strain• DisplacementCycle Variables TableThe Cycle Variables table contains information about cycle variables. If the value is modifie

Seite 97 - 10.2.7.0 Measure Modulus

Summary Data TableThe Summary Data table provides the final values of the variables defined in the Variable Editor.You canchange one or more values in

Seite 98 - 10.2.9.0 Strain Test

9.0 Transition Test ElevatedTemperature TemplateTopics:•Set Up the Test...

Seite 99 - 10.3.0 View Test Results

9.1.0 Set Up the Test9.1.1.0 Transition Test Elevated Temperature TemplateThe Transition Test Elevated Temperature template provides a test that start

Seite 100 - 10.4.0 Analyze Data

DescriptionParameterSpecify the outer diameter of the reducedcross-sectional area on the specimen.Outer Diameter -Hollow RoundSpecimensOuter Diameter

Seite 101

11.2.10.0 Strain-Controlled Test...11011.2.11.0 Measure The

Seite 102

9.2.0 Run the Test9.2.1.0 Temperature ParametersTemperature parameters for the low-cycle fatigue strain test include:• High Temperature Difference• Lo

Seite 103 - Elevated Temperature Template

DescriptionItemSpecify a number of cycles for the maximum lengthof the test.Total Cycles9.2.3.0 Data Storage ParametersData Storage Parameters Propert

Seite 104 - 11.1.0 Set Up the Test

After an amount of time passes equal to the test time limit minus the transition monitoring minutes, monitoringbegins for the following conditions:• I

Seite 105

DescriptionItemSpecify a number of cycles after which the specimenis expected to be stable and beyond hardening orsoftening.Cycles for StableCycleSpec

Seite 106 - 11.2.0 Run the Test

The second step verifies the output of the transducer conditioner versus a known standard displacement overthe entire range of measurement.9.2.9.0 Ver

Seite 107

4. A window appears with the Modulus Check Result.• Click Accept to accept the result.• Click Reject to discard the result.• Click Measure Modulus to

Seite 108

The MTS TestSuite Custom Message window appears with the message: Validate test parameter onruntime display. Click Run Test to start testing. Click Ch

Seite 109 - 11.2.8.0 Measure Modulus

9.2.21.0 Test CompletionWhen the test is complete, the test stops and you can run the reports. A variety of reporting options satisfythe standard repo

Seite 110

Inelastic Strain Min Max TableThe Inelastic Strain Min Max table contains the measured and calculated minimum and maximum inelasticstrain values. The

Seite 111

Channels by TimeThe Channels by Time table lists all data points collected in arrays during Data Acquisition activities. Clickthe drop-down button to

Seite 112

1.0 Technical Support1.1.0 How to Get Technical SupportStart with your manualsThe manuals supplied by MTS provide most of the information you need to

Seite 113 - 11.2.15.0 Strain Test

• Load vs.Time chart shows changes in the load during the test.9.4.2.0 Analyze the Test RunsEach test that you create from an MTS template contains a

Seite 114 - 11.3.0 View Test Results

10.0 ASTM Trapezoidal StrainTemplateTopics:•Set Up the Test...

Seite 115

10.1.0 Set Up the Test10.1.1.0 ASTM Trapezoidal Strain Template OverviewThe ASTM Trapezoidal Strain template is based on a low-cycle fatigue (LCF) str

Seite 116

DescriptionParameterSpecify the outer diameter of the reducedcross-sectional area on the specimen.Outer Diameter -Hollow RoundSpecimensOuter Diameter

Seite 117

10.2.0 Run the Test10.2.1.0 Strain Test ParametersStrain test parameters are entries you make to control the strain test. For tests that use a sine wa

Seite 118

10.2.3.0 Data Storage ParametersData Storage Parameters PropertiesDescriptionItemSets the number of cycles to save to disk at the endof the test or wh

Seite 119 - MTS TestSuite 119

Note:With systems that use Series 494 hardware, you can use the HWI Editor application to select the armof the bridge where the shunt calibration resi

Seite 120 - 120 MTS TestSuite

pin from your extensometer, the modulus is incorrect. If you type incorrect specimen dimensions, the modulusis incorrect.10.2.7.0 Measure ModulusTo ch

Seite 121 - 100-256-292 D

the new cycle against which following cycles are compared.Typical stable cycle deviation factors are around1%.Test completionThe LCF test runs until i

Seite 122

A window appears that shows the End of Test Readings and the Mean Load Test Readings settings andlimits.You can click Verify Settings to see the strai

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