Model 512.04 Hydraulic Power UnitProduct Information l 015-206-401 C
Model 512.04 Hydraulic Power Unit 10 Introduction Specifications Model 512.04 SpecificationsP ARAMETER S PECIFICATION EnvironmentalOperating temperatu
Model 512.04 Hydraulic Power Unit Introduction 11 Dimensions The following figure shows those dimensions which are useful when installing the hydrauli
Model 512.04 Hydraulic Power Unit 12 Introduction
Model 512.04 Hydraulic Power Unit Installation 13 Installation Perform the following to install the Model 512.04 Hydraulic Power Unit. 1. Position th
Model 512.04 Hydraulic Power Unit 14 Installation 2. Connect the hydraulic lines. See “Connection Locations” on page 13 to determine the locations of
Model 512.04 Hydraulic Power Unit Installation 15Electrical SchematicRemoteEmergencyStop SwitchCPC-14S1381 ARemove Jumper ifRemote Emergency StopSwi
Model 512.04 Hydraulic Power Unit 16 Installation
Model 512.04 Hydraulic Power Unit Operation 17 Operation The following procedure is a guideline, and it assumes you are starting the hydraulic power
Model 512.04 Hydraulic Power Unit 18 Operation 3. At your test controller, make sure hydraulic pressure is turned off. NOTE Some controllers can rem
Model 512.04 Hydraulic Power Unit Operation197. Run the HPU for 20–30 minutes to get the hydraulic fluid up to operating temperature of 64–68°C (147–15
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Model 512.04 Hydraulic Power Unit20Operation
Model 512.04 Hydraulic Power Unit Maintenance21MaintenanceContents Reducing the Fluid Temperature 22Adjusting the Air Flow 23Adjusting the Water
Model 512.04 Hydraulic Power Unit22MaintenanceReducing the Fluid Temperature The hydraulic power unit (HPU) will be shut down if the hydraulic fluid re
Model 512.04 Hydraulic Power Unit Maintenance23Adjusting the Air FlowAir-cooled heat exchangers use louvers to control airflow through the exchanger. Y
Model 512.04 Hydraulic Power Unit24MaintenanceAdjusting the Water Flow On water-cooled heat exchangers, the water control valve regulates the flow of w
Model 512.04 Hydraulic Power Unit Maintenance25Adding Hydraulic Fluid1. The hydraulic power unit (HPU) will shut down when fluid drops below the sight
Model 512.04 Hydraulic Power Unit26MaintenanceResetting the Thermal OverloadsThe thermal overloads of the hydraulic power unit (HPU) can be tripped by
Model 512.04 Hydraulic Power Unit Maintenance27Changing the Output PressureThe hydraulic power unit (HPU) comes with its output pressure set at 13.8 M
Model 512.04 Hydraulic Power Unit28Maintenance1. Set the HPU’s output to HIGH PRESS. Put the HPU into a no-flow condition (where no fluid is flowing to o
Model 512.04 Hydraulic Power Unit Maintenance29Lubricating the MotorThis pump’s motor bearing of the hydraulic power supply (HPU) needs lubrication ev
Model 512.04 Hydraulic Power Unit Contents 3 Contents Contents 3 Introduction 5 Functional Description 6Component Identification 8Specifica
Model 512.04 Hydraulic Power Unit30MaintenanceChanging the FilterChange the filter whenever the filter change gage’s needle stays in the yellow or red z
Model 512.04 Hydraulic Power Unit Maintenance31Changing the Hydraulic FluidAs part of your regular HPU maintenance, change the hydraulic fluid every 25
Model 512.04 Hydraulic Power Unit32MaintenanceComponent LocationsSynasol is toxic and flammable.Use the Synasol solvent in a ventilated area and keep i
Model 512.04 Hydraulic Power Unit Maintenance333. Clean the reservoir.A. Disconnect the heat exchanger’s two hydraulic fluid lines.B. Unscrew the cover
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Model 512.04 Hydraulic Power Unit 4 Contents
Model 512.04 Hydraulic Power Unit Introduction 5 Introduction Contents Functional Description 6Component Identification 8Specifications 10 Thi
Model 512.04 Hydraulic Power Unit 6 Introduction Functional Description The hydraulic power unit (HPU) is the mechanical source of high-pressure hydr
Model 512.04 Hydraulic Power Unit Introduction 7 Electronics The HPU has basic controls to turn it on to low pressure or high pressure and to turn it
Model 512.04 Hydraulic Power Unit 8 Introduction Component Identification This table describes the components shown in the figure on page 9. Component
Model 512.04 Hydraulic Power Unit Introduction 9Major ComponentsPump MotorControl BoxFilter Change GageFilterHeat ExchangerSight Glass Pressure Gage
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