Mts Criterion Series 60 Bedienungsanleitung Seite 1

MTS Criterion™Series 60Test System Operation100-275-893 A be certain.

• Record the name of the person who helped you.• Write down any specific instructions.After you callMTS logs and tracks all calls to ensure that you r

Removing the SpecimenWarning:Using the handset allows crosshead movement while the operator is near the crush zone.Being near the load frame allows mo

b) Remove the specimen from the lower grip.1. Grasp the lower specimen half with a tool.2. Move the Lower Grip Control switch to the open position.MTS

3. Remove the specimen half.c) Remove the specimen from the upper grip.Use the same method as previously described.2. If the specimen did not break:a)

c) Open the upper and lower grips and remove the specimen.Ready the Load Frame for the Next Test1. Turn off the handset control.MTS Criterion™Series 6

Press the Handset Enable button on the handset.2. Return the actuator to the 0.00 mm position.a) Click the Return to Home button in the Actuator Contr

Reviewing, Analyzing, andReporting DataTopics:•Reviewing Analyzing and Reporting Data...

Reviewing Analyzing and Reporting DataReview Tab OverviewAfter a test run finishes, test results are automatically shown on the Review tab of the main

2. Open the example test.a) Select File > Open Test > MTS STH Example Tension (Simplified) and click Open.b) Select the Review tab. The review s

3. Compare all test runs.108 | MTS Criterion™Series 60Reviewing, Analyzing, and Reporting Data

Upon opening the Review tab, only the selected test run is graphed. Compare all test runs on the samegraph by selecting the Compare check box next to

PrefaceBefore You BeginSafety first!Before you use your MTS product or system, read and understand the safety information provided withyour system. Im

5. Set up autotag.Another way to eliminate problem test runs is to set up autotag. Autotag uses rules to exclude erranttest runs from the statistical

1. Add a rule.Click the green + sign in the upper right corner of the Configure Autotag Rules window.2. Enter a variable.Click the Variables tab, and

Test Runs 1 and 4 are automatically tagged and excluded from the statistical results and reports.However, notice that test run 5 is not autotagged bec

b) Move the Yield Index column between the Modulus and Test Run End Reason columns.1. Select the Define tab, right click anywhere in the panel, and se

2. In the Variable Type drop-down list, select Result.3. Use the up and down arrows on the right side of the Set Variable Order window to move YieldIn

7. Show additional statistical data and reorder as desired.You can also configure the fields in the statistical results panel to your liking.a) Add Mi

8. Add and configure views.You can show up to four views at a time. You can also add additional views and switch to them asdesired.a) Switch to four p

2. Accept the default name for the panel. The chart appears in the four panel view.3. Right-click the new chart and select Configure Chart.4. For the

5. Select the X Array check box and select Extension in the corresponding drop-down list.6. In the Y Axis group Display Unit drop-down list, select lb

Right-click the chart you just created, and select Views > Switch to View > Variable-Column Tablefor Multiple Runs. The selected view appears.9.

Warning:Warning notices indicate the presence of a hazard with a medium level of risk which, if ignored,can result in death, severe personal injury, o

b) In the Variable Table view, scroll down to Diameter and change the value from 12.700 mm to12.000 mm. Clicking anywhere else on the screen enters th

10. Save the current display configuration once you have the display configured as desired.a) Click the Actions button and select Display > Save Di

b) The Default Layout appears.12. Generate a report for the selected test runs.a) Select Test Runs 2, 3, and 6, and then click the Generate a report f

Note: Hold down the Shift key while clicking to select multiple test runs.An Excel report file is generated for each test run that was selected.13. Ge

b) A single Excel report file is generated for all test runs (excluding those that were tagged).14. Copy and paste data into another application.Data

Note: Hold down the Shift key while clicking to select multiple rows.b) Open the application into which you want to paste the data. For this example,

b) Select the desired options in the Export Raw Data window. For this example, select the defaultvalues and then click OK.A message box lets you know

c) The file can be found in the following directory: C:\MTS TestSuite\Data Files\.d) You can use Notepad to view the data.MTS Criterion™Series 60 | 12

TroubleshootingTopics:•Troubleshooting...

Electronic manual conventionsThis manual is available as an electronic document in the Portable Document File (PDF) format. It can beviewed on any com

TroubleshootingThe following table describes some basic troubleshooting issues and possible fixes.ReasonCheckIssueAny pressed Emergency Stop willpreve

ReasonCheckIssuetoo close to each other (piston movingdown or crosshead moving up).The servo error represents a positionerror (command minus feedback)

MaintenanceTopics:•Routine Maintenance Overview Checklist...134MTS

Routine Maintenance Overview ChecklistRecommended ServiceAnnuallyWeeklyDailyCalendar Time Using 8 Hour Running Time Rate Per Day200408RUNNING TIME-HOU

AnnuallyWeeklyDailyCalendar Time Using 8 Hour Running Time Rate Per DayMTSCushion plates and wearable plates of the grip (molybdenumdisulfide grease)M

Semiannual MaintenanceVerify the speed and position accuracy of the frame. This requires standards and other equipment typicallynot available for rout

DecommissioningTopics:•Decommissioning Procedure...

Decommissioning ProcedureThe decommissioning process is performed when the system is going to be moved or taken out of service.Disassembly is required

Warning:Before power is turned off, the cables carry electrical current.Removing the crosshead motor cables without turning off the power can cause pe

IndexAactuatorpositioning 48, 81returning to home position 104analysis proceduredata 106application log 71autotagrules 110setting up 110Bbase 36button

Excel report 124exclude test runs 109export data 125extensometerattaching to specimen 93connecting 89installing 48plugging in 90removing 99selecting T

lower grip control switch 41Mmaintenancemonthly 135semiannual 136manualoverview 32manuals 7meterschanging 83, 95expanding area 83setting up 48zeroing

Ttableassembly 64test 38tag test runs 109technical support 7TEDSdeviceverifying 92leselecting 91template les 62tension test 67, 74testcompression 68

MTS Systems Corporation14000 Technology DriveEden Prairie, Minnesota 55344-2290 USAToll Free Phone: 800-328-2255(within U.S. or Canada)Phone:952-937-4

SafetyTopics:•Overview...

OverviewSafety Information OverviewMTS systems are designed to generate single-axis or multi-axial motions and forces simultaneously in acontrolled en

Personnel QualificationsPersonnel QualificationsWarning:System installation, maintenance, setup, and operation require specialized training.Installati

Hazard Warning IconsThe following hazard warning icons indicate hazards that can result in personal injury or equipment damagewhen using the MTS Crite

DescriptionIconHand crush or pinch point hazard. Stay alert and be aware of possible movingparts. Keep clear of areas noted with this icon.The Waste E

©2014 MTS Systems Corporation. All rights reserved.Trademark InformationMTS, FlexTest, RPC, and TestWare are registered trademarks and MTS Acumen, MTS

• You should identify a single control point in your primary electrical supply where complete electricalisolation can be accomplished. Also, consider

Warning:Working environments that are not designed with appropriate ventilation, lighting, heating andcooling or non-ergonomic equipment, furniture, a

Equipment Weight and Lift PointsHeavy Equipment HazardsWarning:The system components are heavy, and may need to be moved for maintenance, installation

• Unauthorized customer modifications to the equipment• Operator experience and specialization• Test specimensBecause of these variables (and the poss

Have first aid availableAccidents can happen even when you are careful. Arrange your operator schedules so that a properlytrained person is always clo

Remove flammable fluidsRemove flammable fluids from their containers or from components before you install the container orcomponent. If desired, you

On rare occasions, a fastener can fail even when it is correctly installed. Failure usually occurs duringtorquing, but it can occur several days later

Use appropriately sized fusesWhenever you replace fuses for the system or supply, ensure that you use a fuse that is appropriatelysized and correctly

the appropriate measures and equipment required to handle and use the chemical safely. Ensure that thechemical is disposed of appropriately.Know servo

Know the causes of unexpected actuator motionsThe high force and velocity capabilities of MTS actuators can be destructive and dangerous (especially i

Table of ContentsTechnical SupportHow to Get Technical Support...

System IntroductionTopics:•About This Manual...

About This ManualThis manual is for operators of MTS Criterion Series 60 Systems. It describes the following for a typicalsystem:• Primary components•

System OverviewStation ComponentsDescriptionNameItemThe system computer provides the human/machineinterface. MTS TW software resides on thiscomputer.C

Integrated Operations Platform OverviewThe Integrated Operations Platform (IOP) consolidates the computer, system electronics and controls,and hydraul

DescriptionNameItemThe monitor is connected to the human/machine interfacecomputer.Monitor1The system computer provides the human/machine interface.MT

MTS Criterion Series 60 Systems Computer Front Panel Ports and IndicatorsDescriptionPort / IndicatorNumberYou can import or export .proj test files in

Important:Observe all hazard and warning stickers shown on the front of the frame.Caution:During a test, the lower crosshead remains stationary, and t

DescriptionNameItemConnected to the test table by the columns. Theupper crosshead, table, and columns movetogether.Upper Crosshead1Provides movement t

Optional Test Area Guard and StepsHardware Control PanelsLoad Unit Control ModuleThe load unit control (LUC) module allows you to move the lower cross

Load Frame Overview...

Warning:Unintended force can be applied to body parts, mounted specimens, grips and fixtures, orother objects in the crosshead's path.Unintended

Load Unit Control Module DescriptionDescriptionControl/IndicatorNumberIlluminates when the LUC module has power. To applypower to the LUC module, you

DescriptionControl/IndicatorNumber3. On the computer, reset the interlock in the TWapplication.4. On the handset, press the Enable button.5. Turn the

DescriptionControl/IndicatorNumber2. On the IOP, press the white Start Pump button.3. On the computer, reset the interlock in the TW application.4. On

HandsetThe handset has a lock control that enables (when enabled, the green light is illuminated) or disables thehandset and the LUC module. The LUC m

MTS Criterion Series 60 Systems Handset DescriptionDescriptionControl / Screen / LEDNumberShows the next four lines of text in the display.Page1When i

DescriptionControl / Screen / LEDNumberReturns the upper crosshead and table to the original position(zero point).Actuator Return8Starts the test acti

• Positioning the actuator• Setting up meters• Installing an extensometerTest Activities• Selecting a test• Running the test• Entering variable values

Positioning the ActuatorYou can position the table/upper crosshead using the controls outlined in red below. The lower crossheadcan only be positioned

Selecting a TestSelecting a test can be done from the main screen as shown below, or from the File menu.Running the testThe buttons in the Test Contro

Analysis Procedure...106Troubl

Entering Variable ValuesThe test designer may have added prompt dialogs for variable values. If so, they appear automatically asthe test is run.Readyi

Excluding Test RunsIf there is a problem with a test run, you can exclude it from calculations and statistical results by taggingthe test run.Adding a

Displaying Additional Statistical DataThe statistical data shown in the Statistics Panel can be configured using the Configure Statistics window.Right

Configuring ChartsRight-click a chart to configure it.MTS Criterion™Series 60 | 53System Introduction

Switching ViewsYou can show up to four views at a time. If more than four views have been created, you can switchbetween them by right-clicking a view

Adjusting Variables and Recalculating ResultsYou can adjust variables even after a test is run. To do so, enter the corrected value, and then press En

Generating a ReportYou can generate an individual report for each test run, or you can produce a single report for all test runsas shown here.56 | MTS

MTS Criterion™Series 60 | 57System Introduction

Key ConceptsTopics:•About This Chapter...

6Table of Contents

About This ChapterThis chapter, as well as the information in the Safety chapter, contains information you should know beforeyou attempt to run tests

DescriptionItemAll MTS TestSuite Applications1MTS TW Express2It is important to understand that to run tests on your station, the only MTS TestSuite s

DescriptionFile TypeTest Template files are command files created with TW Elite for performingtests. Test Template files contain only test definition

DescriptionItemFeedback1Controlling Element2Controlled Element3Command4The controlling element is the computer, the MTS Insight controller, and the MT

1. You input an actuator up command by clicking the Up arrow in the Actuator Controls panel in the TWXapplication.2. The MTS Insight controller genera

Lower CrossheadThe lower crosshead is independent of the table and upper crosshead assembly and moves in responseto the electric motor positioned to t

Important:The LUC module is enabled by pressing the handset Enable button, and the controls move only thelower crosshead, while the handset controls m

Grips Extend While Clamping!DescriptionItemUpper Grip in Open Position1Grips Extend While Clamping2Tension Test OverviewWhen performing a tension test

Warning:A hazardous zone exists within and around the load frame perimeter, including the actuators,crosshead, columns, lifts, specimen fixtures, and

and the sensors measure the load applied, the displacement, and the specimen compression. The controllertransfers the data to the testing software, an

Technical SupportHow to Get Technical SupportStart with your manualsThe manuals supplied by MTS provide most of the information you need to use and ma

Using the E-Stop ControlIf something unusual occurs that requires immediate action, use an Emergency Stop (E-Stop) control to:• Stop whatever setup op

Resetting InterlocksTo resolve an interlock condition, simply click the Reset button on the Controller panel.Using the Status Window to Identify Error

Note: The Application Log is found in the lower right corner of the main TW screen. You may needto expand the bottom panel to see it.72 | MTS Criterio

Running the Example Tension TestTopics:•Overview...

OverviewThis chapter describes how to run the MTS Example STH Tension (Simplified) test and analyze testdata. The instructions and screen images perta

Warning:Crush zones exist above and below the lower crosshead.Body parts can be crushed by the moving crosshead or actuator.Keep all body parts clear

An interlock on the door prevents running a test with the door open.4. Equipment and software.See System Introduction.Turn On the Station1. Turn on th

2. Turn on the station after the computer has fully booted.Turn on the controller, the IOP, and the load frame, by turning the switch on the front of

Select MTS Templates > TW - Static - Hydraulic > MTS STH Tension (Simplified).Important: If you wish to use an extensometer, select an extensome

Select the arrow in the lower right corner of the Status panel. Tripped interlocks are indicated with redboxes.2. If necessary, correct any interlock

When you have more than one MTS system, the system job number identifies your system. You can findyour job number in your order paperwork.Example syst

Recover from a Tripped LimitTo prevent actuator and lower crosshead damage, your MTS Criterion test system monitors the positionof these components. T

Important: The Handset Enable button must show a green LED to enable use of the handsetor load unit controller. You will not be able to move the actua

Press the Handset Enable button on the handset.2. If necessary, lower the lower crosshead.This provides clearance for the actuator. Use the Lower Cros

a) Use the actuator down button on the handset to lower the actuator. It moves slowly so you will needto look closely to see if the upper crosshead an

Right-click the Load meter and select Meter Type > Running Maximum/Minimum. You will use thismeter to monitor the maximum and minimum forces impart

Warning:The grips on Series 60 load frames extend during clamping.Holding the specimen with your hand too near the grip while clamping can result in c

If necessary, enable the handset, and then use the Lower Crosshead Up and Lower Crosshead Downbuttons to position the crosshead. If a travel endpoint

Ensure that the specimen:• Is properly positioned in the v groove. (The seam of the rebar should be in the crotch of the vgroove.)• Has good contact a

b) Verify that the specimen:• Is properly positioned in the v groove. (The seam of the rebar should be in the crotch of the vgroove.)• Has good contac

Optional: Installing an ExtensometerFor illustrative purposes, the MTS STH ASTM A370 Tension (Extensometer – Actuator) test is used hereto demonstrate

— Messaging applicationsIf You Contact MTS by PhoneA Call Center agent registers your call before connecting you with a technical support specialist.

3. Plug in the extensometer cable.a) The J9 port is located inside the lower panel on the left side of the IOP. Open the panel door bypushing the rele

c) Plug the rectangular end of the extensometer cable into the J9 port.4. From the TW main window, select Controller > TEDS Devices.The TEDS Device

6. Select the TEDS file for the extensometer you are using.7. If necessary, verify the device.You may be asked to verify the TEDS device. If so, click

Move the extensometer legs and verify that there is a corresponding reading change in the extensometermeter.9. Attach the extensometer to the specimen

11. Zero the extensometer meter.Right-click the extensometer meter and select Zero Signal.12. Turn the pump back on.Set Up Meters for the Test1. Verif

For example, the rebar specimen used in this example test could tolerate installation forces up to 60kN before permanent deformation would result. Bec

Right-click the Actuator meter and select Zero Signal. The meter will read near 0.00 mm. You will beable to return to this 0.00 mm position easily at

3. Correct the mismatch between software and station resources.If necessary, contact MTS for technical assistance.MTS Criterion™Series 60 | 97Running

Running the Test1. Set the Area variable for round geometry.Select Define > Variables, and then select the Area variable. In the Properties panel,

Be sure to use an accurate and precise caliper when measuring, as these readings significantlyaffect your results.3. (If you are using an extensometer