Mts Insight - 1kN to 300kN Bedienungsanleitung

MTS Insight™ Material Testing SystemsProduct Informationl100-146-666 E1kN to 300kN

Insight Material Testing SystemTechnical SupportPreface10Before youcontact MTSMTS can help you more efficiently if you have the following information

Technical SupportInsight Material Testing System Preface11Know relevant softwareinformationFor MTS software application problems, have the following i

Insight Material Testing SystemTechnical SupportPreface12Write down relevantinformationPrepare yourself in case we need to call you back.• Remember to

EC Declaration of ConformityInsight Material Testing System Preface13EC Declaration of ConformityMTS Insight 1 kN to 100 kNDescription of Model MTS I

Insight Material Testing SystemEC Declaration of ConformityPreface14MTS Insight 150 kN to 300 kNDescription of Models MTS Insight Material Testing Sy

EC Declaration of ConformityInsight Material Testing System Preface15Signed:Name: Phil LeiseTitle: Product ManagerDate: 01 December 2006Description Ba

Insight Material Testing SystemEC Declaration of ConformityPreface16

Insight Material Testing System Introduction17IntroductionThe MTS Insight™ product series is the latest generation of electromechanical material testi

Insight Material Testing SystemDescriptionIntroduction18DescriptionEvery MTS Insight material testing system is comprised of a load frame, electronic

DescriptionInsight Material Testing System Introduction19The load frame has a rectangular shape and includes a base unit and one or two vertical colum

Insight Material Testing System2Copyright information © 2007 MTS Systems Corporation. All rights reserved.Trademark information MTS and TestWorks are

Insight Material Testing SystemSpecificationsIntroduction20SpecificationsThis section provides general specifications for the MTS Insight Material Tes

SpecificationsInsight Material Testing System Introduction21Model SpecificationsSpecifications for MTS Insight 1 and MTS Insight 1 ELSpecifications MT

Insight Material Testing SystemSpecificationsIntroduction22Specifications for MTS Insight 2 and MTS Insight 2 ELSpecifications MTS Insight 2 MTS Insig

SpecificationsInsight Material Testing System Introduction23Specifications for MTS Insight 2 EL High-SpeedSpecifications MTS Insight 2 EL High SpeedFo

Insight Material Testing SystemSpecificationsIntroduction24Specifications for MTS Insight 5 and MTS Insight 5 ELSpecifications MTS Insight 5 MTS Insig

SpecificationsInsight Material Testing System Introduction25Specifications for MTS Insight 10Specifications MTS Insight 10Force Capacity 10 kN (2250 l

Insight Material Testing SystemSpecificationsIntroduction26Specifications for MTS Insight 30 and MTS Insight 30 ELSpecifications MTS Insight 30 MTS In

SpecificationsInsight Material Testing System Introduction27Specifications for MTS Insight 50Specifications MTS Insight 50Force Capacity 50 KN (11250

Insight Material Testing SystemSpecificationsIntroduction28Specifications for MTS Insight 50 WSpecifications MTS Insight 50 WideForce Capacity 50 KN (

SpecificationsInsight Material Testing System Introduction29Specifications for MTS Insight 50 W MultiheadSpecifications MTS Insight 50 WideForce Capac

Insight Material Testing System Contents3ContentsPreface 5About This Manual 6Conventions 7Technical Support 9EC Declaration of Conformity

Insight Material Testing SystemSpecificationsIntroduction30Specifications for MTS Insight 100Specifications MTS Insight 100Force Capacity 100 kN (2250

SpecificationsInsight Material Testing System Introduction31Specifications for MTS Insight 150Specifications MTS Insight 150Force Capacity 150 kN (337

Insight Material Testing SystemSpecificationsIntroduction32Specifications for MTS Insight 200Specifications MTS Insight 200Force Capacity 200 kN (4500

SpecificationsInsight Material Testing System Introduction33Specifications for MTS Insight 300Specifications MTS Insight 300Force Capacity 300 kN (675

Insight Material Testing SystemSpecificationsIntroduction34Crosshead DetailThe crosshead has a single hole drilled through for mounting loadcells, ali

SpecificationsInsight Material Testing System Introduction35Baseplate DetailThe baseplate has various patterns of threaded holes for mounting fixtures

Insight Material Testing SystemSpecificationsIntroduction3650 kN W Multihead

SpecificationsInsight Material Testing System Introduction37Model Baseplate Thicknessmm in.1 kN 19 0.72 kN 19 0.72 kN EL HS 25 1.05 kN 25 1.010 kN 25

Insight Material Testing SystemSpecificationsIntroduction38

Insight Material Testing System Installation39InstallationThis section provides guidelines for moving and installing your MTS Insight material testing

Insight Material Testing SystemContents4Travel Limit Switches (Physical Limits) 60Crush Zone Hazards 62Fixture Mounting 63Load Cell Mounting

Insight Material Testing SystemMoving the 1 kN and 2 kN FramesInstallation40Moving the 1 kN and 2 kN FramesPallet jacks rated at or above the weight o

Moving the 1 kN and 2 kN FramesInsight Material Testing System Installation41Once the frame is tipped, push the pallet jack under the frame then retur

Insight Material Testing SystemMoving the 5 kN and Higher FramesInstallation42Moving the 5 kN and Higher FramesMTS Insight load frames of 5 kN and hig

Machine location and ventilationInsight Material Testing System Installation43Machine location and ventilationTo ensure proper ventilation, locate the

Insight Material Testing SystemController ConnectionsInstallation44Controller ConnectionsConnecting the main power1 kN through 50 kN MTS Insight frame

Controller ConnectionsInsight Material Testing System Installation45Additional power for50 kN W MultiheadFor 50 kN W Multihead frame, the National Ins

Insight Material Testing SystemController ConnectionsInstallation46100 kN through 300 kN Important Local electrical codes supersede any information fo

Controller ConnectionsInsight Material Testing System Installation47MTS Insight 100 Following shows connections to MTS Insight 100 load frames.MTS Ins

Insight Material Testing SystemController ConnectionsInstallation48Transformer Requirements for MTS Insight 150, 200 and 300 MachinesImportant Remembe

Controller ConnectionsInsight Material Testing System Installation49Machine SpecificRequirementsInsight 150 • Nominal output power 12 kVA.• Nominal ou

Insight Material Testing System Preface5PrefaceSafety first! Before you attempt to use your MTS equipment in your test system, read and understand the

Insight Material Testing SystemController ConnectionsInstallation50Installing cablesExercise care when connecting cables. Ensure that you are using th

Controller ConnectionsInsight Material Testing System Installation51J2 Handset This is intended to interface to the handset. Specifics for this connec

Insight Material Testing SystemController ConnectionsInstallation52J3 Interlock This is intended to connect to a test area enclosure switch that opens

Controller ConnectionsInsight Material Testing System Installation53J5 Digital I/O Digital I/O signals include three optically isolated inputs, three

Insight Material Testing SystemController ConnectionsInstallation54J6 and J7MonitorTwo Monitor connectors are provided. There are several possible use

Controller ConnectionsInsight Material Testing System Installation55Crosshead load cellconnectorA connector (D-15) for the load cell is provided under

Insight Material Testing SystemController ConnectionsInstallation56

Insight Material Testing System Operation57OperationThis section describes the actions performed during normal, day-to-day operation of the MTS Insigh

Insight Material Testing SystemHazard IconsOperation58Hazard IconsThe following hazard icons are located on the MTS Insight Test Frame. Additional ico

Main Power Switch (I/O) and E-StopInsight Material Testing System Operation59Main Power Switch (I/O) and E-StopThe main power switch for the machine i

Insight Material Testing SystemAbout This ManualPreface6About This ManualPurpose This manual provides detailed information about the MTS Insight™ Mate

Insight Material Testing SystemTravel Limit Switches (Physical Limits)Operation60Travel Limit Switches (Physical Limits)The limit switches are located

Travel Limit Switches (Physical Limits)Insight Material Testing System Operation61When a physical limit is reached there are three ways to get the cro

Insight Material Testing SystemCrush Zone HazardsOperation62Crush Zone HazardsIt is important to stay clear of any potential crush zones when the syst

Fixture MountingInsight Material Testing System Operation63Fixture MountingMTS offers a wide variety of fixtures. Mounting these fixtures typically in

Insight Material Testing SystemLoad Cell MountingOperation64Load Cell MountingMounting load cells typically involves securing the load cell to the fra

Load Cell MountingInsight Material Testing System Operation65Cap screwWasherSleevePlate assemblyLoad cell2 kN EL HS, 5 kN, and 10 kNorCap screwWasherS

Insight Material Testing SystemLoad Cell MountingOperation66Cap screwWasherSleevePlate assemblyLoad cell 50 kN W MultiheadLoad cell plateCap screw(12)

Load Cell MountingInsight Material Testing System Operation67Load Cell Bolt Torque SpecificationsLoad Frame Size Bolt Thread Lube and Torque to: Wrenc

Insight Material Testing SystemHandset ControlOperation68Handset ControlThe handset has an encoder and buttons to help you during specimen installatio

Handset ControlInsight Material Testing System Operation69Handset functions The handset is intended to be used in a system for specimen loading or set

ConventionsInsight Material Testing System Preface7ConventionsThe following paragraphs describe some of the conventions that are used in your MTS manu

Insight Material Testing SystemHandset ControlOperation70

Insight Material Testing System Maintenance71MaintenanceThere are no customer serviceable components on the MTS Insight frames. Maintenance consists o

Insight Material Testing SystemMaintenance72SemiannualmaintenanceVerify speed and position accuracy of the frame. This requires standards and other eq

Additional Digital I/O InformationInsight Material Testing System Appendix73AppendixAdditional Digital I/O InformationThe digital inputs have an MOCD2

Insight Material Testing SystemAdditional Digital I/O InformationAppendix74A typical example might be connecting an external switch.Insight Controller

mMTS Systems Corporation14000 Technology DriveEden Prairie, Minnesota 55344-2290 USAToll Free Phone: 800-328-2255(within the U.S. or Canada)Phone: 952

Insight Material Testing SystemConventionsPreface8Caution notices Caution notices indicate the presence of a hazard which will or can cause minor pers

Technical SupportInsight Material Testing System Preface9Technical SupportStart with yourmanualsThe manuals supplied by MTS provide most of the inform