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Models FlexTest® IIm/GT/SE Controller Hardware
Model 493.42 System I/O Connections
FlexTest SE Controller Connections
230
Model 493.42 System I/O Connections
The Model 493.42 System I/O module is a dual-wide VME-based slave board
used in the Model 493.02 Chassis.
• Provides box-in and box-out, analog and digital I/O, E-Stop, and HSM and
HPU control.
• Contains three general purpose digital input channels and three general
purpose digital output channels.
• Interfaces the controller with a hydraulic power unit.
• Interfaces the controller with a hydraulic service manifold and other
devices.
• Provides one BNC channel for analog output signals. The output signals are
within ±10 V DC.
• Provides one BNC channel of analog input. The input signals must be
within ±10 V DC.
J25 Hydraulic Power Unit Connection
Connector J25 HPU controls the hydraulic power unit (HPU).
• The connector provides 24 V logic signals to control the HPU.
• The connector may be connected directly to MTS Series 505 HPUs, other
MTS HPUs via the Model 493.07 HPU Converter Box, and
24 V PLC compliant HPUs.
Note For more information, see “Hydraulic Configurations” on page 243.
Control voltages for hydraulic power units vary between models.
The HPU interface between the Model 493.42 System I/O board and an HPU
is 24 volt logic signals. Connecting J25 to a non-compliant HPU can damage
the module.
DO NOT connect 24 V DC relay circuitry or 115 V AC circuitry to connector J25 on
the Model 493.42 System I/O board.
CAUTION
- MTS Models FlexTest 1
- Publication information 2
- Contents 3
- Chapter 2 Installation 37 4
- Index 257 8
- Before You Contact MTS 10
- If You Contact MTS by Phone 11
- Technical Support 12
- Before You Begin 15
- Conventions 16
- Electronic manual 17
- Documentation Conventions 18
- Introduction 19
- FlexTest GT Controllers 20
- Model 493.10 Chassis 21
- Hydraulic Control 22
- Interlocks 22
- Specifications 23
- FlexTest SE Controllers 24
- FlexTest SE stand-alone 25
- FlexTest SE automated 25
- Model 493.02 Chassis 26
- FlexTest IIm Controllers 28
- FT IIm standard 29
- Model 497.01 Analog Chassis 30
- SPECIFICATION 34
- Installation 37
- Connecting Electrical Power 38
- VMEbus Modules 43
- 1 2 3 4 5 6 7 8 44
- On ADDA II 45
- Front Panel 45
- ODEL MODULE NAME FUNCTION 46
- 12345678910 BA 47
- Rear Panel Transition Panels 48
- MODULE NAME FUNCTION 48
- Chassis Installation Options 51
- Rack mounting 52
- Outlet Strip 56
- Power Panel 57
- Installing the Handle Kit 58
- ODULE TYPE SLOT ASSIGNMENT 66
- Transition Module Connectors 67
- Single chassis 68
- Multichassis 68
- Jumper and switch 70
- ODULE FUNCTION 72
- ODULE NAME FUNCTION 73
- RANSITION MODULE FUNCTION 75
- UPS Systems 76
- Battery power 77
- UPS power 78
- 493.42 System Board 80
- Chapter 3 81
- CE EMC Compliant Cabling 83
- Typical Cabling 84
- Model 493.21B (DUC B) Jumpers 92
- 4- or 8-wire 93
- Single ended 94
- 4- or 8-Wire 95
- Negative Offset 99
- Sensor Cables 100
- Sensor Cable Part Numbers 101
- Sensor cables with ID 102
- I/O Carrier Module 103
- Sensor ID Module 107
- Valve Connections 108
- Series 252 Servovalve 109
- Series 256 Servovalve 110
- Series 257 Valve 111
- Front Rear 112
- 493.10 Chassis 112
- Front/Rear Cable Conduit 112
- I/O Carrier 112
- Analog I/O Connections 114
- Model 493.77 Filter 116
- Accelerometer Connections 119
- Encoder Connections 121
- Optional ADDA II 122
- Remote Setpoint Pod 123
- 100-051-058 123
- ADDA II Connections 124
- ADDA II Module I/O 125
- ADDA II Universal 128
- Encoder connections 128
- Emergency Stop Connections 129
- J25 Diagram 132
- Station Connections 134
- J29 Load Unit 136
- J43 Interlock 137
- J44 Run/Stop 138
- J49 Auxiliary Power 140
- Digital I/O Connections 141
- Digital I/O 144
- Workstation Connection 145
- Use Jumper Plug 055-634-101 147
- Service Connections 149
- 45 connector 150
- O Connections” on page 114 152
- 493.76 Analog Out 153
- 493.76 Filtered 153
- Analog Input 153
- Single 407 Controller 156
- How to jumper the 157
- Controller 157
- Multiple 407 Controller 158
- How to connect 159
- Controllers 159
- Interlock connections 160
- 407 Controllers 160
- ARAMETER SETTING 162
- 493.74 HSM transition module 164
- Temperature controller 165
- Program the 166
- RODUCT SENSOR OUTPUT 167
- External Analog Source 168
- Station signal 169
- IGNAL DESCRIPTION 170
- Analog Monitor 171
- ARAMETER SPECIFICATION 172
- J9 Interlock OUT 173
- J51 Box In 174
- J52 Box Out 175
- Chapter 4 177
- Sensor and Valve Connections 179
- AC sensor connection 180
- DC sensor connection 180
- Single-valve 181
- Dual-valve connection 181
- Sample control 182
- ADDA Module Connections 183
- Hydraulic Connections 189
- HPU Connections 190
- HSM Connections 191
- Interlock Connections 192
- Interlock Jumper Plugs 193
- Serial Communications 195
- 498.65 ADDA Module 200
- ADDA mezzanine 201
- TRANSITION 203
- +12V +5V 203
- Sample conditioner 207
- Adjust feedback 207
- Task 3 Set up your program 208
- Task 1 Cable the controllers 211
- Builder 211
- Cable Part Numbers 216
- Chapter 5 217
- Stand-alone Cabling Overview 218
- Automated Cabling Overview 219
- About multiple 220
- Master-dependent 220
- FlexTest SE 220
- Box Out J52 221
- 100240 VAC 225
- 5060 Hz, 126A 225
- Sensor Connections 226
- Service Connection 229
- IN NAME FUNCTION 232
- CJ51 Box In 234
- J54 Digital Inputs 236
- J55 Digital Outputs 237
- Configuring the Debug 239
- Serial Port 239
- Cabling the 240
- Adding a temperature 241
- Hydraulic Configurations 243
- Compatible Controllers 245
- Independent HSM (no HPU) 246
- Independent HSM (shared HPU) 247
- Shared HSM (with HPU) 247
- Shared HSM (no HPU) 248
- Model 493.07 Converter Box 251
- COMPATIBLE WITH JUMPERS 252
- Chassis Maintenance 253
- 6-Station Configuration 255
- 8-Station Configuration 256
- Numerics 257
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